Process equipment for distillate production
The equipment is designed to construct high-profitable, compact, low power-consuming, waste-free and ecologically afety works for distillate production with high level of mechanization and automation.
Cereals, root vegetables, containing starch, reed raw material as well as other agricultural products, containing sugar and starch erve as raw material for distillate production.
The experts of the Company have mastered the production of the whole range of plants with capacity of 100, 250, 500, 1000, 1500, 2000, 3000, 6000 dal/day. The works with the capacity of 100 and 250 dal/day operate as to cycling flow diagram, the works of over capacity operate as to continuous flow diagram.
The delivery scope comprises the following items:
- different pressure vessels equipment, heat exchangers and column apparatus;
- liquid-packed vacuum and chemical pumps of different capacity;
- pipeline valves;
- instruments, automation facilities and others.
Software is also in the delivery scope.
The main advantages are: waste-free and ecologically afety works, possibility of location at agricultural and processing fabrications, accompanying production of high-calorific feed with protein, yeast components and microelements higher content for cattle, possibility of industrial alcohol for explosion engine production.
Preliminary technological indices of works for distillate production:
Indices of of daily capacity | BК-100 | BК-250 | BК-500 | BК-1000 | BК-1500 | BК-2000 |
Consumption of raw material, materials, power suppliers | ||||||
Raw material cereals (50 % of starch), t |
3.1 | 7.75 | 15.5 | 31.0 | 46.5 | 62.0 |
Antiseptics sulphuric acid (100%), kg chlorinated lime, kg |
2.3 2.5 |
5.75 6.25 |
11.5 12.5 |
23.0 25.0 |
34.5 37.5 |
46.0 50.0 |
Nutrients carbamide, kg ortho-phosphoric acid, kg |
0.6 0.2 |
1.5 0.5 |
3.0 1.0 |
6.0 2.0 |
9.0 6.0 |
12.0 4.0 |
Ferment materials thermamil, l San-Super, l |
0.31 1.53 |
0.78 3.83 |
1.55 7.65 |
3.1 15.3 |
4.65 23.0 |
6.2 30.6 |
Water cooling, m3 drinking, m3 |
126 15 |
315 38 |
630 75 |
1260 150 |
1890 225 |
2520 300 |
Power suppliers vapour (6 atma), t electric power, kW/h |
12 190 |
30 475 |
60 950 |
120 1900 |
180 2850 |
240 3800 |
Equipment quantity, pcs weight, t |
90 32 |
122 69 |
134 97 |
142 148 |
150 198 |
185 400 |
Production area | ||||||
factory building, m2 | 300 | 300 | 400 | 820 | 980 | 1150 |
Shift operating personnel: | ||||||
workers, people engineering and technical personnel, people |
16 1 |
20 2 |
20 3 |
24 5 |
24 6 |
28 8 |
Products, by-products | ||||||
Products ethyl rectified alcohol of fine refinement, dal |
95.9 | 239.75 | 479.5 | 959.0 | 1438.5 | 1918.0 |
By-Products head fraction of ethyl alcohol, dal fusel oil, dal grains, m3 |
3.0 0.3 12.0 |
7.5 0.75 30.0 |
15.0 1.5 60.0 |
30 3.0 120.0 |
45 4.5 180.0 |
60 6.0 240.0 |